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Greg's 120 Gallon Mixed Reef


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TANK:  120 Gallon Reef-Ready AGA Tank (with dual corner overflow drilled with ¾ “ and 1” drains).
Purchased tank and stand from Craigslist.   Reinforced the stand, repainted and new hardware.
Canopy—DYI-built with doors to front and sides for access of tank.  Approx. 14” high for lighting.  I am definitely not a carpenter so I am just happy it is functional.
Sump—40 gallon breeder.  Diagram will follow—DYI into 4 chamber with built-in dual filter cup chamber/skimmer chamber, return and refugium.
EQUIPMENT:
Lights—
Reefbreeders Superlux LEDs X 2.  Each is 165 watt full-spectrum programmable lights.  These are left over from my prior 75 gallon tank.
 LET- T5- HO retrofit—2 bulb 36" Kit from BRS – adding 2 bulb in front and 2 bulb in back of LEDS
Refugium light- Roledro LED UFO Grow Light, 300W 
Timer/controller--- Kasa Smart WiFi Power Strip - 6 Outlet Surge Protection for all lights

Skimmer— 
Reef Octopus Elite 200-INT 8" Super Cone Skimmer.  This thing is a beast and I can barely get the skimmer cup off and out the opposite door of the stand given how cramped everything is.

Return pump-
Current USA 6010 DC pump.  Flow Rate- 380 – 1,900 gph.  Max head Pressure- 14.75 ft. and 1” return line.  
ATO-  
Dual sensor from autotopoff.com-  with Tom’s Aqualifter from 5 gallon Crystal ATO reservoir. 
Heater/controllers-
Ranco Temperature controller- ETC for (2) 300 watt Finnexx heaters
In-tank circulation- 
  (2)  Jebao OW-40 Wave Maker (317-3962 GPH)
 

I am going to try to upload and more details in following posts with the build so far.

 

Glad to be back into reef-keeping.  I have been away for too long and glad to be part of WAMAS.

 

Thanks for looking.

Greg

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Given work/family and all sorts of other projects- this has been going slow over the last 7 months.  I will get more details out (with more pictures).  I have been away from this hobby for far too long.   
So I started my reef journey with 29 gallon biocube in 2013 and 75 gallon reef-ready tank in 2014.  I took a break from the hobby for a couple of years and now am excited to be diving back in.
To start- I am using all dry rock.  Over last few months- I rinsed and soaked in bleach for several days then soaked in DI water and with seachem prime.  I cycled the rock in rubbermaid tubs and Dr. Tim’s additives along with concentrate ammonia.
I am finishing plumbing now. 
The sump is 40 gallon breeder that I had custom glass baffles cut.
I still have to finish lights- but that can happen slowly over the next month while I wait out the first fish to get out of quarantine.  For QT- just using a 20 gallon with hang-on back Marineland Emperor Bio-wheel filter, an air stone, heater, PVC fittings, and ammonia badge and egg-crate lid.  
The first fish are in QT- tiny pair of ocellaris clowns, and two small gobies (yellow-watchman and orange spotted).
49190898811_92e9b41da5.jpgIMG_7961 by Greg Lorenz, on Flickr
49190900291_b6ff80a999.jpgIMG_7977 by Greg Lorenz, on Flickr

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Screen tops are built.
49190395733_44f6bda0af.jpgIMG_7938 by Greg Lorenz, on Flickr

I can barely fit everything in the sump.
49191093152_6841eef4be.jpgIMG_7947 by Greg Lorenz, on Flickr
In order to get sump into the stand-- I have to remove the center brace- and re-attach before putting the tank back up.
49190891066_a0408ddc70.jpgIMG_7765 by Greg Lorenz, on Flickr

49191086597_4a39abf8c3.jpgIMG_7764 by Greg Lorenz, on Flickr

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Plumbing is done except cementing PVC to bulkheads.
Here is the view through bottom of the tank. The paper plate is the mockup for the fuge light.
49190399168_79abaa0843.jpgIMG_7969 by Greg Lorenz, on Flickr
The right side of the stand- includes the right drains and the return line (runs over the top of back of tank).
49191095012_e2ccfd6096.jpgIMG_7970 by Greg Lorenz, on Flickr
The left side of the stand.
49191095167_3d83b7710f.jpgIMG_7972 by Greg Lorenz, on Flickr
And return over back of tank.
49190899886_70cb4350b3.jpgIMG_7973 by Greg Lorenz, on Flickr
49191094547_d9fd7d82d7.jpgIMG_7968 by Greg Lorenz, on Flickr

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And currently DYI sump.
Had glass cut at local shop.  Putting it together now.

49190899961_f36ae6fb36.jpgIMG_7974 by Greg Lorenz, on Flickr
49190399738_f2654b289d.jpgIMG_7975 by Greg Lorenz, on Flickr

Currently a work in progress.

 

Here are the plans that I used for the plumbing/sump.

120 Gallon Tank- AGA with Dual Overflow- 1 inch and ¾ inch bulk heads each

49190621368_7b579c67ba.jpgIMG_7978 by Greg Lorenz, on Flickr

40 gallon breeder sump-interior diameter- 35.5”wide/17.5”deep/15.5”high
Chamber 1-  ¾” drains (2)  into corner and then overflow into filter cups and out bottom
Chamber 1 size-  baffle 12” high & 5”wide/17.5”deep- volume=4.5 gallon
2” gap under bottom of baffle for flow under
Chamber 2-  Skimmer- Reef Octopus Elite 200int- 9”high baffle & 12.5”w/17.5”
Skimmer footprint- 15X12, Volume chamber= 8.5 gallon
Chamber 3-  Return pump- Current USA 6010 DC pump- 9 “ left baffle/12”right baffle
Chamber- 8.75” wide and 17.5”deep-  Chamber volume= 6 gallon
Chamber 4- Refugium- T with ball valve on return-12”H/8.75”W/17.5”deep- Chamber volume= 8 gallon
Sump additional Notes
ATO – AutomaticTopoff.com-  dual sensor in Chamber 3 above
Excess for power failure—approx. 13-14 gallons.  Cover 2 overflow boxes and return lines siphon hole just below water surface.

 

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That is all I got for now.  I am super excited to be making progress finally.  I am happy as a little kid to just have fish in the house again.

I still have lots to do but at least I can see progress.  I can't wait until it is ready for some coral.   At least the rock is completely cycled and just waiting on me to finish putting the sump and plumbing together/and then aquascaping.

Thanks for looking.  I look forward to meeting you all at a future meet.

Hopefully more to come as I keep the build moving forward.  
Greg
 

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sethsolomon-- thanks alot.  The hood was revised a few times mid-project but should work well.  The fine details didn't come out as well as I planned but I am hoping people will focus on the tank and fish/corals and not the trim work.

I need to hang the lights and make sure I have good coverage and ability to access/clean the tank without taking things apart/moving anything.

 

Oh well-- more work to do.

 

QT news- all fish are eating in QT.  Now have copper level up to therapeutic level (brought it up slowly over 3 days).

 

Still working on the sump.  Pics will follow once it is further along.

 

  

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Just looking at the right plumbing side, might want to support the long overflow pipes.  That's quite a bit of sideways pressure on the bulkheads. With water in the pipe, it may crack the drilled holes.

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That is part of the plan-- the pics so far are just plumbing pushed into the bulkheads.  I have PVC strap supports for both the long ones on the right and the return/overflow for once everything is in its final position and cemented in place.  

 

 

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Sump construction finally done.
First assembled with baffles and home-made bubble/chaeto trap at the top (egg-crate with plastic screen attached).  Filter cups in place.
49211844937_37c34f9172.jpgIMG_7984 by Greg Lorenz, on Flickr
49211844167_6cbbf805a8.jpgIMG_7983 by Greg Lorenz, on Flickr
Then leak test and check flow.
49211165133_6f9b432006.jpgIMG_7985 by Greg Lorenz, on Flickr

Then remembered that I wanted to do something to prevent algae growth in rest of the sump.  I got a piece of black acrylic sheet and adhered to baffle between the refugium and return chamber.   
49211138858_2fc74f5059.jpgIMG_7990 by Greg Lorenz, on Flickr

And finally done with sump.  So now to put it back under the tank and finalize the plumbing.

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This is very quickly making my tank look like chaos, lol. 

 

I'm with Seth, the algae catch guards are a nice touch. And don't worry about the trim/craftsmanship, people will focus on the inside of the tank, you're correct!

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YHSublime-  your tank is beautiful.  I am hoping to get my tank to look so nice.  Now this will make you feel better.

 

Planned on equipment listed above-- got used skimmer-- Reef Octopus Elite 200-INT 8" Super Cone Skimmer.  Footprint - 15" x 11.2"/Height - 23.2".
Recommended Water Height: 7.5" - 9".   Built sump around it.  After posting some pics-- had some one ask- can you get the skimmer body out of the sump/stand?   

 

Found out today that NO-I CAN'T!!!!   Even taking the skimmer apart-- it is 9.75 inch of casted plastic at its narrowest.

 

49223365938_5f51987bfd.jpgIMG_8016 by Greg Lorenz, on Flickr

 

49224072292_668e3f1958.jpgIMG_8017 by Greg Lorenz, on Flickr

 

So I just took tank off stand and removed skimmer from stand/sump.

 

Any suggestions.  I don't want to have a skimmer in the sump I can't replace if a part breaks or if I need to do full cleaning.  I am not dismantling a tank because I oversized the skimmer.  The only thought I have is to go smaller-- make sure it is 8 inch total diameter before installing?  Any suggestions on skimmers that would fit the bill?

Please help.  120 gallon tank/40 gallon breeder sump and limited opening to get skimmer in and out.  Looking at mixed reef-- medium stocking.

 

Thank you.

Greg

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Figured out solution-- Thanks Kyle for the suggestion of notching stand. 
Sanded and notched out small spot on stand cross bar and can now rotate skimmer into and out of sump.  It is as tight as can be but it will work.
 

And now the work can continue....

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  • 2 weeks later...

Latest Update and pics.

Plumbing is completed/cemented and in place.  Note the PVC support straps for longer lateral runs.

I added a layer of silicon padding on the overhanging return line to try to minimize vibrations.

49301407412_33a9655126.jpgIMG_8031 by Greg Lorenz, on Flickr

49301406642_10b6fc90ea.jpgIMG_8048 by Greg Lorenz, on Flickr

49301199676_275b5a6911.jpgIMG_8026 by Greg Lorenz, on Flickr

49301200431_4d50f0a308.jpgIMG_8025 by Greg Lorenz, on Flickr

I added a GFCI outlet to the outlet behind the fish tank.  I never had one on my old tank and I guess I am lucky to never had a short/live wire in tank or overflow into a power supply.

49301406782_aa674cb698.jpgIMG_8036 by Greg Lorenz, on Flickr

Added DO water to do leak test/plumbing and pump check.

49301201951_c5a3984faf.jpgIMG_8045 by Greg Lorenz, on Flickr

And built the LET retrofit T5 light kits.  Still need to hang lights (LED and T5’s in the canopy).

49301405792_33158362ed.jpgIMG_8054 by Greg Lorenz, on Flickr

49300710288_3eeaa10db2.jpgIMG_8057 by Greg Lorenz, on Flickr

49301196061_1589ae4567.jpgIMG_8058 by Greg Lorenz, on Flickr

 

 

 

 

Will post more pics after time allows with the New Year.

Thanks for looking.

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Nice T5 build. I'm considering this for the new tank, but there's so many projects on the plate already. 

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Thanks DFR and YHSublime.   Some exciting progress made since the last update.  Lots to post.   

 

Fish Tank Updates—

Cord organization—Ranco controller, return pump controller and skimmer controller mounted on side of stand.

49336991477_ea0f4600f0.jpgIMG_8060 by Greg Lorenz, on Flickr

 

Overflows had the pop out for the return line out and they were draining too fast.   Siliconed in acrylic piece to block.

49336992222_c48df1e623.jpgIMG_8062 by Greg Lorenz, on Flickr

49336772946_4291ef4492.jpgIMG_8063 by Greg Lorenz, on Flickr

 

More to come.......

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Rock work for the reefscape.  I cut a bunch of the base rock in half so it can sit flat.   The rock has fully cycled already-- but has been in rubbermaid tubs.  

 

49336992607_27765acbec.jpgIMG_8065 by Greg Lorenz, on Flickr

49336773651_ab577dc9b3.jpgIMG_8066 by Greg Lorenz, on Flickr

 

Put together the Rockscape.  Tried to use the golden rule /ratio for composition.  I am pleased with how it turned out.

49336307978_e169ae172f.jpgIMG_8067 by Greg Lorenz, on Flickr

49336774231_fc9d22c65d.jpgIMG_8068 by Greg Lorenz, on Flickr

49336774786_a0bdb9cdcb.jpgIMG_8069 by Greg Lorenz, on Flickr

49336310348_49b49c1a58.jpgIMG_8071 by Greg Lorenz, on Flickr

 

And even more to come...........

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Finished with sand/wavemakers/lights.   
49336311663_ffe69698bd.jpgIMG_8079 by Greg Lorenz, on Flickr

 

Fuge Light-  may be a little too strong.  Roledro 300 W grow light—red spectrum. 

Kids and wife call it the Fish disco room.
49336778241_8661f9fca4.jpgIMG_8081 by Greg Lorenz, on Flickr
49336997702_55bb73c3b4.jpgIMG_8083 by Greg Lorenz, on Flickr
49336778701_2b45466756.jpgIMG_8084 by Greg Lorenz, on Flickr
 

That is it for now.  

Tank is ready and done. 

 

Fish come out of quarantine and into display tank this week.

 

Thanks for looking.

Greg

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