Thanks - Sounds like there are good options to go with both the drilled and overflow box options, but ideal is probably drilled, especially on a bigger tank where the "mess" factor is greater . I would also think that the bigger the tank, the thicker the glass and the better success rate for drilling with no mishaps. From what I have read on different forums, it would appear that patience while drilling (low pressure) with good water flow or drilling coolant would be the keys.
I also noticed on the BRK website reference above that they have both bulkheads and Uniseals. Any thoughts on their use/proper applications and experience on the use of the two, success and issues?