Hey guys thanks for the advice. I think I will drill the tank although setting up a siphon overflow with float switches keeping it in check also seems a viable solution. The tank is only forty gallons though and I would like to simplify it as much as possible so there won't be too many things cluttering the space like an overflow; one of the many reasons I am adding a sump/refugium. So anyone ever drill an acrylic tank? I have read a few things. They say that you need to keep the acrylic cool or it will crack, also never to stop the drill while it is in the acrylic or it will fuse to it. I suppose I am going to have empty my tank while I do this...a good opportunity to buff the acrylic I would imagine; anybody know anything about buffing acrylic? I did use a hole saw to try and cut a hole in a 3 gallon eclipse (1/8 inch acrylic) and I see some small cracks, so I am not very confident though the 1/4 inch acrylic on my forty will likely be easier. Methinks a sharper saw would help, but dandy 7200 you say dull? por que? Oh yeah, and does silicone bond to acrylic? that I might seal the bulkhead with something more than the O-ring? Does anyone know of a glass shop that might cut this hole for me with diamand bit saw if I bring them an empty tank? I am pretty scared to drill the tank myself. I would just man up and buy a reef ready tank, but I am just a poor college student who unknowingly stumbled into a rediculously addictive(and incredibly rewarding) hobby, I'm sure you know what I mean. Tom