I am having a little trouble visualizing your set up, but if you are planning on having 2 separate containers (1 sump and 1 refugium) each being fed by its own overflow pipe from your tank and each returning to the tank with its own pump, I would definitely NOT recommend that. Recipe for a flood if you ask me. Don't know if that is what you had in mind or not but I thought I'd mention it just in case.
If you are going to have a separate sump and dsb/refugium, I would recommend just having the latter feed into the return area of your sump with it's own overflow/drain. You wouldn't even need to add anything to your existing tank. Just tee off the overflow that now goes into the sump and then put a ball or gate valve on the pipe leading to the DSB/fuge to get the desired flow. This way you will not have to worry about creating a sand storm, etc. . .
Another option would be to scrap the existing sump and just get or build as big a container as will fit under your tank, then divide it up with baffles. A couple of ways to do this. You could have 3 compartments - 1 to receive the overflow from your tank, break up bubbles, and perhaps place a skimmer and/or any other filtration you choose to use; the 2nd to act as your DSB/Fuge; and then a 3rd to feed the return pump. Another (and IMO better) way would be to have 2 compartments, and basically set it up the way I described above for 2 separate containers. 1 compartment would act as your sump - containing all filtration and the return, and the 2nd would be your DSB/Fuge. So some of the overflow water would go directly to your sump, and some would go to the Fuge and then overflow into the sump area. Again, just tee off your overflow and fiddle with it until you get the right flow balance between how much goes through the fuge and how much straight into the sump.
Finally, I heartily agree with the recommendations above re: Bio Balls (Nitrate factory - ditch them); relying on live rock for your biological filtration (I assume you already have enough in your tank, but more in the sump and/or fuge couldn't hurt), getting a good skimmer; and the utility of adding some sort of DSB for nitrate reduction. IME it may take a few weeks to see the results, but once it kicks in it does a great job of reducing nitrates.
One last comment re: cost. Don't underestimate the cost of setting up an effective DSB/Fuge. Done right, the sand is not cheap (at least not any I could find!) and you will need quite a bit of it. IMO you would also benefit from populating with some critters (nassarius snails, brittle stars, kits like those from IPSF or GARF).
Hope this helps.